The key steps and points of commissioning the five-axis repeater mainly include the following aspects:

Mechanical parts inspection: Before commissioning, first check whether the mechanical parts of the five-axis reloader are correctly installed and securely fastened to ensure that there are no loose or damaged parts

Electrical system inspection: check whether the connection of the electrical system is firm, whether the power supply is stable, and whether the control system can start and operate normally

Parameter setting: According to the machining requirements of the workpiece, set the parameters of the CNC system, including the moving speed of the shaft, acceleration, cutting depth, cutting speed, etc

Single-axis debugging: Separately debug the three linear axes X, Y and Z and the two rotating axes A and B to ensure that each axis can move correctly according to the instructions, and the movement is smooth and no abnormal sound

Multi-axis linkage debugging: After single-axis debugging is completed, multi-axis linkage debugging is carried out. The coordination and synchronicity of each shaft in the linkage process are tested by compiling a simple linkage machining program

Precision calibration: Use precision measuring tools (such as laser interferometer, ball meter, etc.) to calibrate the machining accuracy of the five-axis repeater to ensure that the machining accuracy meets the design requirements

Processing test: Use standard workpieces or specimens for actual processing test to check whether the processing and quality of the five-axis repeater meet the requirements

Debugging precautions:

During the commissioning process, you must strictly follow the regulations to prevent personal injury and equipment damage.

Debugging should be carried out step by step, single-axis debugging, and then multi-axis linkage debugging to ensure that each step is correct.

It is necessary to carefully observe the movement and processing of each axis, and find and solve problems in time.

The parameters and results in the debugging process are recorded in detail, and the debugging experience and lessons are summarized to provide reference for the future debugging work

Electromechanical parameter coordination: including multi-axis matching optimization, spatial error compensation, full closed-loop optimization and synchronous control matching optimization

Five-axis RTCP calibration: including AC double rotary table calibration method, BC double swing head calibration method and B-swing C-turn mixed structure calibration method

Function debugging: involves five-axis RTCP function, 3+2 directional machining function, automatic calibration, PID function, etc